How Do DC Arc Faults Occur in PV Systems?

Short definition: Electrical arc in the DC circuit of a PV system — a common cause of fire

DC arc faults occur at loose plug connectors, damaged cables, corroded contacts, or broken cell interconnects within solar modules. With temperatures exceeding 3,000°C, they are one of the most common causes of fire in photovoltaic systems.

DC Arc Fault — Formation Mechanism Contact FaultMC4, terminal, solder R↑ → ΔT↑P = I²·R local IonizationAir becomes conductive ArcT > 3,000°C FireRoof Detection: AFCI (Arc Fault Circuit Interrupter) per IEC 63027 — mandatory from 2024 in new installations Series arc: self-sustaining from ~20 V DC | Parallel arc: short-circuit type

Why are DC arc faults so dangerous?

Unlike AC arcs, DC arcs do not extinguish at the zero crossing of the voltage. Once ignited, a DC arc can burn for hours as long as sufficient solar irradiation is available. The DC side of a PV system cannot be de-energized during daylight hours.

How are DC arc faults detected?

Arc Fault Circuit Interrupters (AFCI) per UL 1699B detect the characteristic high-frequency spectrum of an arc and disconnect the circuit. Since 2018, AFCIs have been mandatory for PV systems in the United States; in Germany they are recommended. PV-BESS-Assessor systematically evaluates all potential arc-fault sources during fire cause investigations.

Frequently Asked Questions

Are AFCIs mandatory in Germany?

AFCIs are currently not legally mandated in Germany but are recommended by VdS (insurer loss prevention) and in DIN VDE 0100-712. In insurance claims due to arc-fault fires, the absence of AFCIs is increasingly discussed as a breach of duty of care.

Related Terms

Hotspots in Solar ModulesPID Effect

Case Studies

Documented Case Study:

DC Arc Fault: EUR 127,000 Fire Damage to 180 kWp Rooftop System

Real anonymized investigation case with measurement data, timeline, and economic evaluation.